Zinc-Iron Redox Flow Batteries — The Next Big Thing In Energy Storage? (CleanTechnica Exclusive)

I recently had the opportunity to chat with the CFO and President of ViZn Energy, Craig Wilkins, as well as one of the company’s advisors, Greg Hayes. It was a very interesting discussion and it looks like ViZn Energy. has what could be a very promising grid storage technology, and the technology is just about ready for market. As always, we will have to see how the market responds. However, for now, below is a bit of info for you to chew over.

First of all, despite the name (I’ll come back to that), the company isn’t developing zinc-air battery technology, but rather zinc-iron redox flow battery technology. Its key benefits, according to Wilkins, are: “reliability, durability, safety, and low cost.” (I’ll delve in a little more near the bottom of this post.)

Despite its wide array of claimed benefits, you probably haven’t heard about this company before. The reason, according to Hayes, is that they haven’t had to go the megaphone-advertising, attract-investors route — the startup has been funded by a handful of wealthy individuals. ”We’ve been able to raise a lot of capital through private, high-net-worth individuals,” Hayes added. And I could hear the gratefulness in Hayes and Wilkins’ voices. They are well aware of the fatigue investors, experts in the field, and the broader public have from overhyped technologies that never make it to market.

As noted at the top, ViZn Energy. (ViZn Energy) is just about 6 months out from its technology being used in its first commercial project. As such, the company is coming out from under the radar more.

The company has been around for about four years in total, mostly working on nitty gritty of its zinc-iron redox flow battery technology. This is following about eight years of DOE-funded research. “We have been spending a great deal of that time developing the technology,” Hayes said, but he added that they have also been working on business outreach for the last two or three.

Basically, the company is trying to fill some niche needs at the moment, while proving commercial viability and preparing itself for greater market expansion. The first, “easy” markets to penetrate are behind-the-meter microgrid generation, Wilkins notes. But, in general, the aim is for use as a conventional grid storage technology (projects in the tens of megawatts). To date, Wilkins says, “we have had due diligence performed on us by the largest customers.”

zinc iron redox flow battery

zinc iron redox flow battery

The company is looking at international markets as well as the US market. In particular, due to Germany’s relatively high level of renewable energy penetration (and renewable energy competitiveness), it is a key market ViZn Energy is looking at, and it has had a lot of discussions with key firms there. It has also had a lot of discussions with various Indian groups. Solar is now cheaper than fossil fuels in India, a lot of people are still without electricity (or reliable electricity) there, and there is a large governmental push for solar and wind power growth. I would think that India is one of the most attractive microgrid markets in the world, so it’s no surprise to hear that ViZn Energy is eager to get a foothold in there.

Zinc-Air Batteries

When the company started, it had just acquired zinc-air technology rights from Lawrence Berkeley National Labs. That’s where the name comes from. They actually still have a side company still working on zinc-air battery technology for some niche markets, but it didn’t see zinc-air technology as the best option for grid storage. Cycle life and efficiency issues make zinc-iron redox flow batteries a better grid storage option, in their eyes. Also, Wilkins noted that flow batteries scale more naturally.

Wilkins’ team has been able to get up to 100 cycles on its zinc-air batteries, and it is looking to get up to 1,000, but the demand for conventional grid storage application is for 7,000 to 10,000 cycles.

Anyway, that’s a side tangent — let’s get back to the zinc-iron redox flow batteries it says are just six months out from first deployment. There must be a lot of technical information available, right?

Zinc-Iron Redox Flow Batteries

First of all, ViZn Energy states that its batteries are super safe, and that safety was a key focus from the beginning, and one reasons why they chose this technology over others early on in the technology planning. ”I can de-energize our battery in 15 seconds in case of any natural or man-made disaster,” Wilkins stated. They operate at ambient temperatures. They are not pressurized. And they are “closed loop” — meaning there is no potential for hazardous gases or waste by-products.

The system is an alkaline-based system. You would be able to pull off-the-shelf components together for this product. (Of course, the company has been patenting away — it has 2 patents and 15 pending patents.)

ViZn Energy is expecting this to be a 20-year battery.

6 prototypes have been tooled and tested over the past three years. Over 200 iterations have been tested, and tens of thousands of cycles in (total) have helped to demonstrate their real-world reliability.

In some follow-up questions regarding how deep they have been cycling the batteries, efficiency, and how the batteries perform in various temperatures, I got these responses from Wilkins:

The benefit of flow batteries is the “dynamic range” or the ability to use the full state of charge range. For our lifecycle testing, we use deep cycles going from 100% to 0-5%. In addition, we test using short/shallow cycles to replicate frequency regulation profiles. Our AC/AC efficiency is 72-75%.

Our battery is optimized to operate at 50°C. Our battery is very tolerant of temperature changes without significant impact to performance.

All good-looking answers to me. But I know some of our readers have much more expertise in battery technology, so I’m eager to read what you think. Naturally, we have to wait to see if the statements above hold true in commercial operation, but this is certainly a grid storage company I’m going to be keeping an eye on.

The ViZn Energy Team

Before giving you readers the floor and seeing what you have to say in the comments below, one last thing worth noting, I think, is the current ViZn Energy team. The company has a pretty impressive Technical Board of Advisors and Business Board of Advisors. And I think its Management Team help to explain why.

I’d encourage checking out everyone on the squad, but a few notes I’ll throw in here are that there are six PhD holders on the Technical Board of Advisors, and the company’s CTO (who holds a PhD in Chemistry from the University of Victoria) was previously Coda Automotive’s Vice President for Electrochemical Research (where he was responsible for cell research, quality, and safety). Prior to that, Dr. Ron Brost was with Ford Motor Company for 12 years ”as a Technical Expert and supervisor for multiple advanced battery technology teams that developed fuel cell, battery electric, and hybrid vehicle energy storage systems.” He was also the Chairman of Ford’s Fuel Cells Patent Committee for six years.

Anyway, again, I recommend checking out the full ViZn Energy team if you are interested in learning more about this company.

Overall, the company motto, according to Wilkins, is: “Big. Safe. Cheap.” We’ll see!

Read more at http://cleantechnica.com/2013/04/22/zinc-iron-redox-flow-batteries-zinc-air-energy-storage/#TSmDJkpVJT12eLum.99

Flathead Electric Co-op and ViZn Energy Sign Deal for Battery Installation

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Transformational Technology Seen as Breakthrough for Abundant Clean Power

KALISPELL, Mont., March 6, 2013 /PRNewswire/ — Signaling a new day for viable, cost effective energy storage, ViZn Energy, Inc. (ViZn Energy) and Flathead Electric Co-op (FEC) announced today an agreement to install a battery on FEC’s campus in Kalispell, Montana. This installation will help demonstrate how ViZn Energy’s technology can deliver on the long-held promise of battery storage technologies in delivering cheap, clean and abundant power.

“This is another major step for ViZn Energy and commercializing our technology. Working with FEC will give us first-hand knowledge and experience in the operation of the battery system.” said Craig Wilkins , President of ViZn Energy. “Running these tests in our own back yard is also a great way for us to support the local economy,” stated ViZn Energy CEO Dave Wilkins .

This customer field trial will allow ViZn Energy and FEC to run a number of applications for both Utility and end user benefits, such as peak demand reduction and load shifting. Cheryl Talley , FEC’s Director of Member and Energy Services, said she is, “interested in results of the project and how it might benefit members of the Co-op.”

ViZn Energy is delivering its first field installations this year with its first commercial deployments in 2014. The energy storage systems will be used primarily for smart grid applications and renewable integration of wind and solar.

About ViZn Energy, Inc.
ViZn Energy, Inc. is developing grid-level energy storage solutions. Founded in 2009 and based on ten previous years of research, it is now commercializing energy storage systems for mega-watt applications. ViZn Energy has assembled a world-class team of experts to deliver complete solutions to our customers. The ViZn Energy solution is safe, cost effective and scalable to meet the needs of today’s ever changing energy landscape. To learn more, visit www.viznenergy.com

About Flathead Electric Cooperative, Inc.
Flathead Electric Inc., a member-owned Cooperative, was established to bring electric service to rural areas of the Flathead Valley. Since 1937, it has grown from a small company serving a handful of rural homes and farms into the largest electric cooperative in Montana, with a mix of rural and urban residential, commercial, and industrial members.

CONTACT: Greg Hayes (916) 812-3122 or greg.hayes at viznenergy.com

 

SOURCE ViZn Energy, Inc.

Expert Counsel at Brooks Kushman Secures Foundational Patents for ViZn Energy

Patents Affirm Industry Leading Energy Storage Technology

KALISPELL, Mont., Feb. 5, 2013 /PRNewswire via COMTEX/ — On the verge of launching its first innovative energy storage solution into the market, ViZn Energy, Inc. and its patent counsel Brooks Kushman P.C. today announced securing its first two patents that will help cement its innovative energy storage technology as the industry gold standard.

“It is exciting for our firm to be working with a company and technology that could transform the world of energy,” said Ben Stasa, shareholder, Brooks Kushman. “ViZn Energy has created a battery that has the potential to deliver on the long-held promise of durable, affordable energy storage.”

The ViZn Energy battery consists of an aqueous (water-based) two-phase flow system that includes a zinc electrode and an iron redox counter electrode. This electrode pair results in fundamentally stable and safe operation that is lower in operating risk than non-aqueous chemistries such as lithium and liquid sodium based cells. The economics of the ViZn Energy system are competitive due to the choice of low cost and readily available materials. The Z20 product, for example, provides up to 100kW and 150kWh’s in a fully-integrated and turn-key package suitable for grid-scale electrical storage, renewables firming and frequency regulation.

ViZn Energy’s first two patents, US 8,236,440 and US 8,343,646, provide a firm foundation for protecting the technology, while enabling significant cost reductions and performance improvements. Additionally, ViZn Energy continues to innovate with a number of additional national and international patent applications in process. This portfolio provides ViZn Energy the initial stepping stones for continued efforts to improve performance, reduce cost and differentiate itself from other battery solutions.

“Building a robust patent strategy has been our goal from the beginning given how critical our technology is to market penetration,” said Dave Wilkins, CEO, ViZn Energy. “Brooks Kushman is a great partner in walking through this process with us in a diligent and collaborative manner. We have been exceptionally pleased with their work.”

ViZn Energy is delivering its first field installations this year with its first commercial deployments in 2014. The energy storage systems will be used primarily for smart grid applications and renewable integration of wind and solar.

About Brooks Kushman P.C.

Established in 1983, Brooks Kushman P.C. ( www.brookskushman.com ) is a nationally ranked intellectual property and technology focused law firm with offices located in Michigan and California. The firm has over 70 lawyers and patent agents specializing in various disciplines. Brooks Kushman has a reputation for providing leading intellectual property strategy and counseling with a focus on the business objectives of its clients, and represents clients across many industries with respect to protection, enforcement and monetization of intellectual property, including patents, trademarks, copyrights, and trade secrets.

Brooks Kushman counts a number of Fortune 100 companies among its clients and is often recognized by its peers and leading trade publications. The firm is recognized as a “Go-To Law Firm” according to Corporate Counsel magazine, a “Best at Client Focus” firm according to Fortune 1000 companies surveyed by The BTI Consulting Group, one of the top intellectual property firms according to Fortune 100 companies surveyed by IP Law & Business, and is listed on the Law360 Intellectual Property 100 List.

About ViZn Energy, Inc.

ViZn Energy, Inc. is developing grid-level energy storage solutions. Founded in 2009 and based on ten previous years of research, it is now commercializing energy storage systems for mega-watt applications. ViZn Energy has assembled a world-class team of experts to deliver complete solutions to its customers. The ViZn Energy solution is safe, cost effective and scalable to meet the needs of today’s ever changing energy landscape. To learn more, visit www.viznenergy.com

SOURCE ViZn Energy, Inc.

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